OEM

We start with a structured consultation to deeply understand your business goals, target markets, technical requirements, and brand positioning. Our professional team of lighting engineers, product managers, and market specialists provides:

In-depth discussions on product specifications (e.g., fixed PAR lights, color-mixing solutions, power output, DMX channels, dimming curves).

Market-oriented suggestions (e.g., compliance with regional standards for EU/US/Asia, trend analysis for stage lighting aesthetics like color-washing effects).

Feasibility assessments for custom features (e.g., specialized color temperature ranges, IP rating enhancements, integration with smart control systems).

Preliminary cost estimates, production timelines, and MOQ (Minimum Order Quantity) flexibility to accommodate both startups and established brands.

Standardization Highlight: We use a formalized "Needs Analysis Checklist" and project management system to document all requirements, ensuring zero miscommunication and full alignment with your expectations.

Our R&D team-comprising 15+ certified engineers with expertise in optics, electronics, and industrial design-turns your concepts into tangible, high-performance products. Core design capabilities include:

2.1 Product Design & Customization

Optical Design: Tailored optical systems for fixed PAR lights (e.g., wide-beam color washing, uniform light distribution, no harsh hotspots) using high-transmittance lenses and optimized LED arrays.

Mechanical Design: Structural customization (size, weight, housing material-aluminum alloy, die-cast metal for durability) with 3D modeling (CAD/SolidWorks) and finite element analysis (FEA) to ensure structural stability and heat dissipation.

Electronic Design: Circuit board (PCB) development, driver customization (constant current/voltage), DMX512/RDM protocol integration, and compatibility with standard stage control systems (e.g., MA Lighting, Avolites).

Aesthetic Design: Branded customization (logo engraving, color matching for housings, unique shell shapes) while adhering to ergonomic and installation requirements (e.g., bracket design for fixed mounting).

2.2 Prototyping & Iteration

Rapid prototyping using CNC machining, 3D printing, and in-house assembly to produce functional samples within [X] working days.

Comprehensive prototype testing (optical performance, electrical safety, thermal management) and iterative improvements based on your feedback.

Final prototype sign-off with a detailed "Design Validation Report" to confirm compliance with all technical specifications.

Standardization Highlight: Our R&D process complies with ISO 9001 and IEC standards; all designs undergo simulation testing (optical, thermal, electrical) to eliminate potential issues before mass production.

3.1 Production Capabilities

Automated Assembly Lines: 8+ production lines for fixed PAR lights, with automated processes (LED mounting, soldering, lens assembly) to reduce human error and improve efficiency.

Capacity: Annual production capacity of 500,000 units, with flexible production scheduling to accommodate orders of 50–100,000+ units.

Lean Manufacturing: Implementation of 5S, Kanban, and total quality management (TQM) systems to optimize production flow, minimize waste, and shorten lead times (standard lead time: 5–8 working days).

3.2 In-Process Quality Control (IPQC)

Multi-station inspection during production: optical performance testing (light output, color temperature, CRI), electrical safety checks (voltage resistance, insulation), and structural integrity inspections.

Random sampling per batch (AQL standard) to ensure compliance with technical specifications; any non-conforming products are immediately quarantined and corrected.

Standardization Highlight: Our factory is ISO 9001:2015 and ISO 14001 certified; production processes comply with international labor standards (SA8000) and environmental regulations.

We conduct rigorous testing to ensure products meet global safety, performance, and environmental standards. All stage lighting products undergo:

Performance Testing: Light output (lumens), color consistency (SDCM ≤ 3), dimming range (0–100% smooth dimming), thermal stability (continuous operation for 72 hours without overheating), and DMX signal stability.

Safety Testing: Electrical safety (IEC 60598), EMC (electromagnetic compatibility, EN 55032/EN 55035), and mechanical safety (impact resistance, IP rating testing-IP20 to IP65 for outdoor/indoor use).

Environmental Testing: Temperature and humidity cycling (-20°C to 50°C), vibration resistance, and salt spray testing (for outdoor products) to ensure durability in harsh stage environments.

4.1 Certification Support

We assist clients in obtaining global certifications, including:

EU: CE (EMC, LVD), RoHS, REACH

US: FCC, UL/cUL

Asia: PSE, CCC

Australia: SAA

Global: IP Rating, CRI/Ra Testing Reports

Standardization Highlight: All test reports are issued by accredited third-party laboratories (e.g., TÜV, SGS); we maintain a complete test database for each product model.

We offer end-to-end packaging solutions to enhance your brand image and ensure product safety during transportation:

Packaging Design: Customized packaging (carton boxes, foam inserts) with your brand logo, product information, and multilingual user manuals (English, German, French, Spanish, etc.).

Protective Packaging: Anti-static, shockproof, and moisture-proof packaging designed to withstand international shipping (compliant with ISTA 3A standards).

Branding Assets: Inclusion of branded accessories (warranty cards, installation kits, remote controls) and optional marketing materials (product brochures, display stands).

Standardization Highlight: Packaging undergoes drop testing and stack testing to ensure product integrity; all packaging materials are recyclable (compliant with EU Packaging Directive).

6.1 Logistics Solutions

Partnerships with leading logistics providers (DHL, FedEx, UPS, sea freight forwarders) to offer flexible shipping options (air, sea, express) at competitive rates.

FOB, CIF, DDP, and EXW terms available; we handle customs clearance documentation (commercial invoice, packing list, certificate of origin, certification reports) to ensure smooth delivery.

Real-time shipment tracking and proactive notification of delivery status.

6.2 After-Sales Service

Warranty: 2–5 year warranty (depending on product) covering manufacturing defects.

Technical Support: 24/7 online support (email, phone, video conference) for installation, troubleshooting, and software updates.

Spare Parts Supply: Dedicated spare parts warehouse to provide quick replacement of components (lead time: [X]–[X] working days).

Training: Customized training programs for your team (on-site or online) covering product features, maintenance, and repair.

Standardization Highlight: We maintain a customer service management system to track all inquiries and resolve issues within [X] working hours; post-sales feedback is used to continuously improve products and services.